AB Lorentzen & Wettre PPS Flex Roughness Tester

L&W PPS Flex Tester

Precise and rapid measurement of surface roughness of very smooth paper grades

Every printer wants to be able to predict the print performance of paper of a new and untested quality. This requires a measurement instrument that is designed both for different levels of roughness, and for use with different printing methods. L&W PPS Flex Tester, with a measurement range of 0.4–4.0 µm, is specially designed for the very smooth paper grades.

L&W PPS Flex Tester is used to measure the roughness of coated and glossy printing paper. The instrument is specially intended for measuring the very smooth paper grades. The method is based on the same basic principles as the classic PPS method. The definition of surface roughness and the measurement of air leakage are much the same.

ka8 

The measurement of compressibility

A wide range of contact pressures can be chosen to suit modern printing methods, such as flexo and offset. By measuring surface roughness at two predetermined contact pressures, the surface roughness at a third chosen contact pressure can be estimated. This gives great flexibility when assessing the paper’s printing properties, because the effect of linear pressure in different printing presses can be simulated. Air pressure can be set with great precision, thereby delivering repeatable measurement conditions.

Compressibility is reported as the reduction of the surface roughness when the contact pressure is doubled. The measurement of compressibility gives a good estimate of the material’s surface compressibility and can be used to compare the performance of different paper grades.

Linear measurement head with long measuring land

In the PPS Flex method a linear measurement head is used, which gives a long measurement land. The test piece is pressed against the measurement head with the help of a rubber membrane. This gives uniform contact pressure, independent of the paper’s stiffness. The contact pressure can also be varied with excellent repeatability over a very wide range.

The measurement is fast, 5–10 seconds per measurement point, which is unique when measuring the very smooth paper grades.

The measuring land, which presses against the test piece, is 330 mm long, giving a measurement range of 0.4–4.0 µm. The measuring land is composed of a number of 51 µm thick metal shims that are separated with similar interlayers that control the flow of air. All metal shims are composites of a small square measurement head. To avoid being direction dependent the measurement is done at an angle of 45° to the sheet of paper’s machine direction.

Evenly distributed contact pressure

The test piece is pressed against the linear measuring land by the aid of a flexible rubber membrane controlled by adjustable air pressure. Measurement errors are avoided, such as those given by the classic hard and soft backing, because the rubber membrane has low stiffness and gives a uniform, repeatable contact pressure over the entire contact area.

Stiff material, e.g. paperboard, achieves good contact with the measuring land. In that way the risk of high surface roughness values, which can occur because of the test piece’s stiffness, can be avoided. c

Specifications
  • Low contact pressure suits modern printing methods
  • Flexible clamping of the test piece
  • Wide measurement range designed for the very smooth paper grades
  • Rapid measurement, 5–10 seconds
  • Calibration and measurement based on the classic PPS method
Specification

L&W PPS Flex Tester – Code 175
Inclusive
Inspection kit comprising three nozzles, a plug and an adaptor. Air nozzle with hose and adaptor. PC software for setup and calibration. L&W PPS Master Kit. Cable for connection to an external PC. Printer rolls


Measurement

Range
 0.40–4.00 µm


Instrument

Display and printer
5 digits, up to 3 significant digits reported
Delay time
Selectable 4–10 s
Contact pressure
Adjustable 0.1–1.0 MPa
Test air pressure
19.6 kPa


Results


Measurement values
- PPS Flex Roughness and compressibility
Statistics
- Individual values
- mean value
- standard deviation
- coefficient of variation
- maximum and minimum values of the series



Connections

Data

RS232C
- connectable to L&W Autoline Data Acquisition Workstation

Printer
Parallel


Installation requirements

Power
75 W
Instrument air
>0.5 MPa (75 psi)
Air consumption
0.5 m³/h (19 ft³/h) NTP

Size

Dimensions
0.3 × 0.4 × 0.4 m
12 × 16 × 16 in
Volume
0.25 m³
9.3 ft³




Net weight
21 kg
46 lb
Gross weight
34 kg
75 lb

 

« Paper Testing Instruments